www.harwin.com datamate c ontents i ntroduction & spe cifications 2 british s tandard d atamat e 8 l-te k 10 j-te k 18 mi x-tek C 2 r o w 35 mi x-tek spe cial c ontacts 43 mi x-tek C 3 r o w (m83) 50 t ooling 61 datamate datamate
2 www.harwin.com datamate r o hs d atamate feat u res and benefits professional connector system at commercial prices the 4 fnger beryllium copper contact ensures integrity of connection proven history in high e nd industrial and mil/aero applications suited for use in environments where high vibration, shock and extremes of temperature are a consideration j-tek and l-tek fxing variants offer additional security customer specifc variants available mates with known industry equivalents superior connector performance (see over) subject to continual approval testing global distribution network C stocked in depth signifcant future development program specialist technical backup ideal for cots applications e xtensive test data available complies with bs9525-f0033/mil c 55302/c e cc 75101-008 datamate project nvolvement: delf-c 3 experimental satellite icecube neutrino telescope bowman military radio airbus a380 meteor air to air missile introd u ction the datamate range is designed to the meet the exacting requirements of british standard 9525-f0033, this conformity is made possible by harwins high reliability four fnger beryllium copper contact technology. the contact features a 4 fnger beryllium copper clip to ensure integrity of connection under the most severe conditions. the datamate range is ideal for applications where safety is key, the application is subject to high loads of vibration and shock or operates in harsh environments. to satisfy customer demand across all markets harwin are maintaining production of leaded components in the datamate range. look for the symbols on the right to determine the order code required. solder tails feature tin/lead. r ohs compliant & lead free process compliant. high reliability four fnger beryllium copper contact
www.harwin.com 3 sp e cification datamate materials mouldings: g lass-flled thermoplastic u l94v-0 f emale contacts: brass shell, with beryllium copper inner contact male contacts: phosphor bronze finish: see individual pages electrical current (individual contacts in isolation): at 25c 3.3a max at 85c 2.6a max all contacts simultaneously: at 25c 3.0a max at 85c 2.2a max w orking voltage (at sea level 1013 mbar) 240v d.c. or a.c. peak proof voltage (at sea level 1013 mbar) 360v d.c. or a.c. peak contact resistance (initial) 20 milliohms max. contact resistance (after conditioning) 25 milliohms max. insulation resistance (intial): 1000 megohms min at 500v d.c. insulation resistance (after conditioning): 100 megohms min at 500v d.c. mechanical durability: 500 operations* engaging and separating force (per contact pair): 2.8n max, 0.2n min (m80- xxx) 1.0n max, 0.2n min (m83- xxx) contact retention in moulding: 10n min. contact holding force: 0.2n min. crimp barrel accommodation: 22 a. w .g . to 28 a.w .g. bs 3g 210 type a. (16 a. w .g . to 18 a. w .g . for power contacts). environmental environmental classifcation: 55/125/56 days at 95% rh operational temperature: C 55oc to 125oc vibration sensitivity: 10hz to 2000hz, 0.75mm, 98mm/s 2 (10g ). duration 6h bump severity 390m/s 2 (40g), 4000 10 bumps shock severity: 981m/s 2 (100g ) for 6ms acceleration severity: 490m/s 2 (50g) * datamate has been tested to 5,000 operations, and still performed within electrical specifcations. please contact datamate@harwin.com for more information. p olarisin g f eat u res 3 fexible mating options: friction latch, locking latch and no latch a mating option of jackscrews including board mount 3 connector styles in one. includes signal, coax and power contacts single row double row double row double row 3 C row (m83) 3 C row (m83) 1 7 hm1394: m80 l- te k single ro w co ntact orientation 1 7 8 14 hm1395: m80 l- t ek double ro w co ntact orientation hm1396: m80 j- t ek co ntact orientation 1 7 8 14 1 4 5 8 a b c d hm1397: m80 mix -t ek co ntact orientation 1 6 13 18 hm1398: m83 j- t ek c ontact orientation hm1399: m83 mix -t ek co ntact orientation 1 8 a b c d contact numbering is shown looking onto mating face of male connector.
4 www.harwin.com datamate crimping these instructions cover the use of the following tools (shown on page 61) : hand crimp tool m22520/2-01 positioners t5747 and z80-193 insertion/extraction tool z80-280 all crimp and insertion/extraction tools are supplied with instruction sheets. before starting, assemble the positioner to the crimp tool (instructions supplied with the crimp tool). crimping check that your selected cable size is correct to the following table C harwin recommend pt f e insulated equipment wire to bs 3 g 210 type a: type wire gauge (awg) typical stranding crimp tool setting minimum pull-off force nsulator diameter large bore 22 19/0.15 6 50 newtons ?1.10mm max small bore 24 7/0.2 44 newtons 26 19/0.1 25 newtons 28 7/0.125 12.5 newtons cut the end of the cable to give a clean cut end. strip the end of the cable by 2.000.15mm using a pt f e wire stripper, ideally with an adjustable rotating cutter. this should result in a clean edge to the insulation, and all the strands laying together neatly. if the strands are disturbed, they can be re-aligned by putting a slight twist into the strand bundle. assemble the crimp onto the end of the cable C make sure all the strands are within the crimp body. look through the inspection hole in the side of the barrel, to check the ends of the strands are fully inside the barrel. the cable insulation should also go inside the crimp barrel C see f igure 1. position the crimp socket fully into the positioner, by inserting it clip-end frst through the crimp tool jaws. k eep a small amount of pressure on the cable, to ensure it stays inserted in the crimp. squeeze the handles of the crimp fully together, until the ratchet releases. the handles will then return to the open position. r emove the crimped wire, and check the following: the strands are still visible within the inspection hole evenness of crimp indentations, no fractures or rough edges around the crimp no damage to the rest of the crimp or insulation r egularly check a sample to ensure the minimum pull-off force is maintained crimp nsertion attach the correct tool piece to the handle of z80-280 for inserting your cable size (check the instruction sheet for further advice). place the crimped contact partially in the moulding C this should leave 1.5-2mm of crimp protruding from the moulding. it is important that the correct position is found ( f igure 2), otherwise the retention shoulder inside the moulding will get removed when force is applied, and the crimp will not stay in the moulding ( f igure 3). support the face of the moulding on a solid surface (do not rest the connector on any ftted latches). place the insertion tool around the wire and onto the back of the crimp ( f igure 4). push frmly C there will be an audible click when the socket is correctly seated. fig. 1 f ig. 3 C incorrect f ig. 2 C correct fig. 4
www.harwin.com 5 all dimensions in mm. datamate mating profil e s female male vertical pc tail vertical smt crimp sil dil dil sil dil vertical pc tail horizontal pc tail vertical smt horizontal smt crimp 7.23 7.98 7.85 10.94 ma x 7.98 7.23 m80 -805 m80 -852 m80 -877 m80 -879 m80 -881 m80 -882 m80 -850 m80 -887 m80 -840 m80 -897 10.2 ma x. 10.2 ma x. m80 -888 m80 -889 m80 -898 m80 -899 11.1 ma x. 13.1 ma x. 10.5 0 13.60 ma x. 10.60 8.45 11.2 8 m80 -681 m80 -815 m80 -853 m80 -854 m80 -863 m80 -867 m80 -869 m80 -815 m80 -853 m80 -854 m80 -863 m80 -867 m80 -869 m80 -805 m80 -852 m80 -877 m80 -879 m80 -881 m80 -882 m80 -815 m80 -853 m80 -854 m80 -863 m80 -867 m80 -869 m80 -804 m80 -842 m80 -843 m80 -846 m80 -879 m80 -878 m80 -814 m80 -839 m80 -841 m80 -851 m80 -866 m80 -868 m80 -814 m80 -839 m80 -841 m80 -851 m80 -866 m80 -868 m80 -804 m80 -842 m80 -843 m80 -846 m80 -879 m80 -878 m80 -814 m80 -839 m80 -841 m80 -851 m80 -866 m80 -868 m80 -850 m80 -887 m80 -840 m80 -897 m80 -888 m80 -889 m80 -898 m80 -899 m80 -681 m80 -850 m80 -887 m80 -888 m80 -889 m80 -681 m80 -826 m80 -827 m80 -828 m80 -826 m80 -827 m80 -828 m80 -826 m80 -827 m80 -828 m80 -850 m80 -887 m80 -888 m80 -889 m80 -681 m80 -665 m80 -666 m80 -667 m80 -665 m80 -666 m80 -667 m80 -665 m80 -666 m80 -667 m80 -812 m80 -813 m80 -816 m80 -817 m80 -850 m80 -887 m80 -888 m80 -889 m80 -681 m80 -812 m80 -813 m80 -816 m80 -817 m80 -812 m80 -813 m80 -816 m80 -817 7.85 11.85 12.45 14.50
6 www.harwin.com all dimensions in mm. sp e cification datamate female male vertical pc tail vertical smt crimp crimp ex tended vertical pc tail horizontal pc tail vertical smt horizontal smt crimp crimp ex tended m80 -500 m80 -501 m80 -510 m80 -511 m80 -520 m80 -521 m80 -402 m80 -412 m80 -400 m80 -401 m80 -410 m80 -411 m80 -460 m80 -461 m80 -470 m80 -471 m80 -465 m80 -466 m80 -475 m80 -476 m80 -500 m80 -501 m80 -510 m80 -511 m80 -520 m80 -521 m80 -500 m80 -501 m80 -510 m80 -511 m80 -520 m80 -521 m80 -402 m80 -412 m80 -400 m80 -401 m80 -410 m80 -411 m80 -460 m80 -461 m80 -470 m80 -471 m80 -465 m80 -466 m80 -475 m80 -476 m80 -530 m80 -531 m80 -540 m80 -541 m80 -550 m80 -551 m80 -530 m80 -531 m80 -540 m80 -541 m80 -550 m80 -551 m80 -530 m80 -531 m80 -540 m80 -541 m80 -550 m80 -551 m80 -530 m80 -531 m80 -540 m80 -541 m80 -550 m80 -551 m80 -402 m80 -412 m80 -400 m80 -401 m80 -410 m80 -411 m80 -460 m80 -461 m80 -470 m80 -471 m80 -465 m80 -466 m80 -475 m80 -476 m80 -502 m80 -512 m80 -513 m80 -522 m80 -502 m80 -512 m80 -513 m80 -522 m80 -502 m80 -512 m80 -513 m80 -522 m80 -502 m80 -512 m80 -513 m80 -522 m80 -402 m80 -412 m80 -400 m80 -401 m80 -410 m80 -411 m80 -460 m80 -461 m80 -470 m80 -471 m80 -465 m80 -466 m80 -475 m80 -476 m80 -532 m80 -542 m80 -543 m80 -552 m80 -532 m80 -542 m80 -543 m80 -552 m80 -532 m80 -542 m80 -543 m80 -552 m80 -532 m80 -542 m80 -543 m80 -552 m80 -402 m80 -412 m80 -400 m80 -401 m80 -410 m80 -411 m80 -460 m80 -461 m80 -470 m80 -471 m80 -465 m80 -466 m80 -475 m80 -476 m80 -560 m80 -561 m80 -570 m80 -571 m80 -560 m80 -561 m80 -570 m80 -571 m80 -560 m80 -561 m80 -570 m80 -571 m80 -560 m80 -561 m80 -570 m80 -571 m80 -402 m80 -412 m80 -400 m80 -401 m80 -410 m80 -411 m80 -460 m80 -461 m80 -470 m80 -471 m80 -465 m80 -466 m80 -475 m80 -476 m80 -565 m80 -566 m80 -575 m80 -576 m80 -565 m80 -566 m80 -575 m80 -576 m80 -565 m80 -566 m80 -575 m80 -576 m80 -565 m80 -566 m80 -575 m80 -576 7.40 7.80 9.85 14.75 m80 -500 m80 -501 m80 -510 m80 -511 m80 -520 m80 -521 10.05 10.45 12.50 17.40 7.60 8.00 10.05 14.95 11.90 12.30 14.35 19.25 10.15 10.55 12.60 17.50 14.95 15.35 17.40 22.30
www.harwin.com all dimensions in mm. datamate mating profil e s female male vertical pc tail crimp mix-tek 2 row vertical pc tail horizontal pc tail crimp female male vertical pc tail crimp mix-tek 3 row vertical pc tail horizontal pc tail m80 -5t x xx xx xx m80 -4t x xx xx xx m80 -5t x xx xx xx m80 -4c1xx xx xx m80 -4d1xx xx xx m80 -5l x xx xx xx m80 -4t x xx xx xx m80 -5l x xx xx xx m80 -4c1xx xx xx m80 -4d1xx xx xx m80 -5c1xx xx xx m80 -5d1xx xx xx m80 -4t x xx xx xx m80 -5c1xx xx xx m80 -5d1xx xx xx m80 -4c1xx xx xx m80 -4d1xx xx xx m80 -lmt x xxn xx m83-lft x xxn xx m80 -lmt x xxn xx m83-lfc1xxn xx m83-lfd1xxn xx m80 -lml x xxn xx m83-lft x xxn xx m80 -lml x xxn xx m83-lfc1xxn xx m83-lfd1xxn xx 7.40 9.85 10.05 12.50 10.15 12.60 10.65 12.85 15.80 18.00
www.harwin.com datamate designed for performance critical applications where operation and safety are paramount, bs datamate delivers the highest level of quality. all bs datamate parts are subject to in process testing and individual inspection by qualifed personnel. in addition, independent third-party test programmes are completed annually and all processes are audited by the british standard institute. bs datamate assures total security in the knowledge that the product is of the highest calibre. british standard 9525-f0033 number of rows 1 single r ow 2 double r ow total number of contacts 02 to 0 , 1 single r ow 04, 06, 0 , 10, 12, 14, 16, 1 , 20, 26, 34 double r ow b5 xxx C x xx C x C x C x s tyle number b540 female connector types c and d (crimp) b541 female connector types n and t (pc tail) b543 male connector types l and t (pc tail) v arant 0 u nlatched connector, tin fnish pc tail 1 latched connector, tin fnish pc tail C male only 2 u nlatched connector, gold fnish pc tail 3 latched connector, gold fnish pc tail C male only x male (plug) note: all connectors are gold fnish on the contact area. gender f f emale (socket) m male (plug) t ermnaton s tyle c crimp 24-28 a w g (small bore) C female only d crimp 22 a w g (large bore) C female only l throughboard solder 90 (pc tail horizontal) C male only n throughboard solder straight short (pc tail vertical) C female only t throughboard solder straight (pc tail vertical) part n u mberin g s y stem e x ampl e re f e r e nc e no : b5 40-216-f-c-2
www.harwin.com 9 all dimensions in mm. datamate british standard 95235-f0033 b5740-1 xx -f-c-0 n/a b5740-898 xx 01 m80-898 xx 01 n/a b5740-1 xx -f-c-2 n/a b5740-898 xx 05 m80-898 xx 05 n/a b5740-1 xx -f-d-0 n/a b5740-899 xx 01 m80-899 xx 01 n/a b5740-1 xx -f-d-2 n/a b5740-899 xx 05 m80-899 xx 05 n/a b5740-2 xx -f-c-0 n/a b5740-888 xx 01 m80-888 xx 01 n/a b5740-2 xx -f-c-2 n/a b5740-888 xx 05 m80-888 xx 05 n/a b5740-2 xx -f-d-0 n/a b5740-889 xx 01 m80-889 xx 01 n/a b5740-2 xx -f-d-2 n/a b5740-889 xx 05 m80-889 xx 05 n/a n/a b5741-1 xx -f-n-0 b5741-614 xx 42 m80-614 xx 42 m80-894 xx 01 n/a b5741-1 xx -f-n-2 b5741-614 xx 45 m80-614 xx 45 m80-894 xx 05 n/a b5741-1 xx -f-t-0 b5741-840 xx 42 m80-840 xx 42 m80-897 xx 01 n/a b5741-1 xx -f-t-2 b5741-840 xx 45 m80-840 xx 45 m80-897 xx 05 n/a b5741-2 xx -f-n-0 b5741-615 xx 42 m80-615 xx 42 m80-891 xx 01 n/a b5741-2 xx -f-n-2 b5741-615 xx 45 m80-615 xx 45 m80-891 xx 05 n/a b5741-2 xx -f-t-0 b5741-850 xx 42 m80-850 xx 42 m80-887 xx 01 n/a b5741-2 xx -f-t-2 b5741-850 xx 45 m80-850 xx 45 m80-887 xx 05 n/a b5743-1 xx -m-l-0 b5743-843 xx 42 m80-843 xx 42 m80-878 xx 22 n/a b5743-1 xx -m-l-1 b5743-842 xx 42 m80-842 xx 42 m80-876 xx 22 n/a b5743-1 xx -m-l-2 b5743-843 xx 45 m80-843 xx 45 m80-878 xx 05 n/a b5743-1 xx -m-l-3 b5743-842 xx 45 m80-842 xx 45 m80-876 xx 05 n/a b5743-1 xx -m-t-0 b5743-852 xx 42 m80-852 xx 42 m80-879 xx 22 n/a b5743-1 xx -m-t-1 b5743-882 xx 42 m80-882 xx 42 m80-877 xx 22 n/a b5743-1 xx -m-t-2 b5743-852 xx 45 m80-852 xx 45 m80-879 xx 05 n/a b5743-1 xx -m-t-3 b5743-882 xx 45 m80-882 xx 45 m80-877 xx 05 n/a b5743-2 xx -m-l-0 b5743-841 xx 42 m80-841 xx 42 m80-868 xx 22 n/a b5743-2 xx -m-l-1 b5743-851 xx 42 m80-851 xx 42 m80-866 xx 22 n/a b5743-2 xx -m-l-2 b5743-841 xx 45 m80-841 xx 45 m80-868 xx 05 n/a b5743-2 xx -m-l-3 b5743-851 xx 45 m80-851 xx 45 m80-866 xx 05 n/a b5743-2 xx -m-t-0 b5743-854 xx 42 m80-854 xx 42 m80-869 xx 22 n/a b5743-2 xx -m-t-1 b5743-853 xx 42 m80-853 xx 42 m80-867 xx 22 n/a b5743-2 xx -m-t-2 b5743-854 xx 45 m80-854 xx 45 m80-869 xx 05 n/a b5743-2 xx -m-t-3 b5743-853 xx 45 m80-853 xx 45 m80-867 xx 05 bs bs
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